diff --git a/printer_mods/README.md b/printer_mods/README.md index f847013fd3..1e48ab685b 100644 --- a/printer_mods/README.md +++ b/printer_mods/README.md @@ -91,6 +91,7 @@ Printer mods for Voron 3D printers | conqueror433 | [Voron Parts Logo](conqueror433/Voron_Parts_Logo) | Voron Parts Logo for your back panels, 3D Print or Laser Cut | V2.4 | 2024-01-08T16:38:25+00:00 | | | [Voron V0.1 Parts Logo](conqueror433/Voron_V0.1_Parts_Logo) | Voron Parts Logo for your V0 deck panel | V0.2 | 2024-01-08T16:38:25+00:00 | | consibonsi | [Y-Mod SW 9mm](consibonsi/Y-Mod_SW_9mm) | 9mm Y belt mod for SW | VSW | 2024-01-08T16:38:25+00:00 | +| crackzero_akl | [RapidoTZ Hotend Stealthburner](crackzero_akl/RapidoTZ_Hotend) | Construction Guide to transform Bambu Lab TZ 2.0 hotend to Rapido V2.0-like hotend | V0.2, V1.8, V2.4, VT, VSW | 2024-01-08T16:38:25+00:00 | | csch0 | [SW Fan Mount No Tape](csch0/SW_FanMount_No_Tape) | 60x20 Fan Mount for SW without tape | VSW | 2024-01-08T16:38:25+00:00 | | d3nny | [Filtered Power Plug with...](d3nny/mains_plug_panel_for_RND_165-00057) | Filtered Power Plug for RND 165-00057 and CAT6-Plug | V2.4 | 2024-01-08T16:38:25+00:00 | | D4rkCelerity | [Raspberry Pi Zero Bracket](D4rkCelerity/Raspberry_Pi_Zero_Bracket) | Modified version of Trident RPi bracket to fit the smaller RPi Zero | V0.2, V1.8, V2.4, VT | 2024-01-08T16:38:25+00:00 | diff --git a/printer_mods/crackzero_akl/RapidoTZ_Hotend/.metadata.yml b/printer_mods/crackzero_akl/RapidoTZ_Hotend/.metadata.yml new file mode 100644 index 0000000000..8b2e006ac7 --- /dev/null +++ b/printer_mods/crackzero_akl/RapidoTZ_Hotend/.metadata.yml @@ -0,0 +1,18 @@ +cad: +- CAD/Silicon Mold/silicon_mold_outside.ipt +- CAD/Silicon Mold/silicon_mold_top.ipt +- CAD/Silicon Mold/silicon_mold_inside.ipt +description: Construction Guide for Bambu TZ Hotend modification to a Rapido V2.0-like hotend. +images: +- Images/0.jpg +- Images/1.jpg +mod_version: 1 +printer_compatibility: +- V0.2, V1.8, V2.4, VT, VSW +stl: +- STL/optional_1x Voron_StealthBurner_RapidoTZ.stl +- STL/optional_1x RapidoTZ_bendinghelper.stl +- STL/1x RapidoTZ_silicon mold outside.stl +- STL/1x RapidoTZ_silicon mold top.stl +- STL/1x RapidoTZ_silicon mold inside.stl +title: RapidoTZ Hotend Mod \ No newline at end of file diff --git a/printer_mods/crackzero_akl/RapidoTZ_Hotend/CAD/Silicon Mold/silicon_mold_inside.ipt b/printer_mods/crackzero_akl/RapidoTZ_Hotend/CAD/Silicon Mold/silicon_mold_inside.ipt new file mode 100644 index 0000000000..2dd9f53372 Binary files /dev/null and b/printer_mods/crackzero_akl/RapidoTZ_Hotend/CAD/Silicon Mold/silicon_mold_inside.ipt differ diff --git a/printer_mods/crackzero_akl/RapidoTZ_Hotend/CAD/Silicon Mold/silicon_mold_outside.ipt b/printer_mods/crackzero_akl/RapidoTZ_Hotend/CAD/Silicon Mold/silicon_mold_outside.ipt new file mode 100644 index 0000000000..51f9f1cafb Binary files /dev/null and b/printer_mods/crackzero_akl/RapidoTZ_Hotend/CAD/Silicon Mold/silicon_mold_outside.ipt differ diff --git a/printer_mods/crackzero_akl/RapidoTZ_Hotend/CAD/Silicon Mold/silicon_mold_top.ipt b/printer_mods/crackzero_akl/RapidoTZ_Hotend/CAD/Silicon Mold/silicon_mold_top.ipt new file mode 100644 index 0000000000..b548039391 Binary files /dev/null and b/printer_mods/crackzero_akl/RapidoTZ_Hotend/CAD/Silicon Mold/silicon_mold_top.ipt differ diff --git a/printer_mods/crackzero_akl/RapidoTZ_Hotend/CAD/VORON Stealthburner/BambuLab Vs Volcano Nozzle.docx b/printer_mods/crackzero_akl/RapidoTZ_Hotend/CAD/VORON Stealthburner/BambuLab Vs Volcano Nozzle.docx new file mode 100644 index 0000000000..2672037930 Binary files /dev/null and b/printer_mods/crackzero_akl/RapidoTZ_Hotend/CAD/VORON Stealthburner/BambuLab Vs Volcano Nozzle.docx differ diff --git a/printer_mods/crackzero_akl/RapidoTZ_Hotend/CAD/VORON Stealthburner/BambuLab_Front Volcano.mix b/printer_mods/crackzero_akl/RapidoTZ_Hotend/CAD/VORON Stealthburner/BambuLab_Front Volcano.mix new file mode 100644 index 0000000000..68a4472de8 Binary files /dev/null and b/printer_mods/crackzero_akl/RapidoTZ_Hotend/CAD/VORON Stealthburner/BambuLab_Front Volcano.mix differ diff --git a/printer_mods/crackzero_akl/RapidoTZ_Hotend/CAD/VORON Stealthburner/BambuLab_Front Volcano2.mix b/printer_mods/crackzero_akl/RapidoTZ_Hotend/CAD/VORON Stealthburner/BambuLab_Front Volcano2.mix new file mode 100644 index 0000000000..36a6a15ef2 Binary files /dev/null and b/printer_mods/crackzero_akl/RapidoTZ_Hotend/CAD/VORON Stealthburner/BambuLab_Front Volcano2.mix differ diff --git a/printer_mods/crackzero_akl/RapidoTZ_Hotend/Images/0.jpg b/printer_mods/crackzero_akl/RapidoTZ_Hotend/Images/0.jpg new file mode 100644 index 0000000000..727c654e93 Binary files /dev/null and b/printer_mods/crackzero_akl/RapidoTZ_Hotend/Images/0.jpg differ diff --git a/printer_mods/crackzero_akl/RapidoTZ_Hotend/Images/1.jpg b/printer_mods/crackzero_akl/RapidoTZ_Hotend/Images/1.jpg new file mode 100644 index 0000000000..5857cb426b Binary files /dev/null and b/printer_mods/crackzero_akl/RapidoTZ_Hotend/Images/1.jpg differ diff --git a/printer_mods/crackzero_akl/RapidoTZ_Hotend/README.md b/printer_mods/crackzero_akl/RapidoTZ_Hotend/README.md new file mode 100644 index 0000000000..a84da34e39 --- /dev/null +++ b/printer_mods/crackzero_akl/RapidoTZ_Hotend/README.md @@ -0,0 +1,83 @@ +# RapidoTZ Hotend Construction Guide + +This guide details the steps to build the RapidoTZ hotend, a modified Bambu Lab TZ 2.0 hotend with an extended melt zone using a Volcano nozzle and copper nuts, effectively transforming it into a Rapido V2.0-like hotend. +Facing [layer adhesion problems](https://youtu.be/PPyiACzsLWM?si=C5Oih0QtXfa8OBcW&t=306) and flow rate drop-off. +* The hotend costs about €12 in total. +* 1 hour to build the hotend mod. + +## Video +[![Building Guided Video](https://img.youtube.com/vi/uBIikwfB0nQ/0.jpg)](https://www.youtube.com/watch?v=uBIikwfB0nQ) + +## Materials Needed + +* Bambu Lab TZ 2.0 Hotend with Heater and Thermistor ([Aliexpress](https://de.aliexpress.com/w/wholesale-TZ-hotend.html)) +* Additional 40-50W Heater (Bambu Lab compatible, [Aliexpress](https://de.aliexpress.com/w/wholesale-bambulab-heater-50W.html), Sum: 100W to 120W heating ) +* Volcano Nozzle +* Two M6 Copper Nuts (alternative Steel Nuts, thx to [CNC Kitchen](https://www.youtube.com/watch?v=_Soz8z-vAIw)) +* High Temperature Silicone (up to 450°C, e.g., [TFC-Troll-Factory-Silikon-Kautschuk-Typ-3](https://trollfactory.de/Produkte/Silikon-Kautschuk/Verarbeitungszeit/sehr-schnell-5-Min/TFC4021/TFC-Troll-Factory-Silikon-Kautschuk-Typ-3-HB-Zinnguss-hitzebestaendig-RTV-1-1-Groesse-1kg-2x500g)) +* Two M3 Screws (6mm length for Silicon Sock Mold) +* Syringe 20 ml +* [PETG Printed Silicone Sock Mold](https://github.com/LernFabrik/RapidoTZ-Hotend-Mod/tree/main/stl) +* [Voron Stealthburner Bambu Printhead Volcano Mod](https://github.com/LernFabrik/RapidoTZ-Hotend-Mod/tree/main/stl): Hotend Front +* [Voron Stealthburner Bambu Printhead](https://www.printables.com/model/322091-voron-stealthburner-printhead-for-bambu-x1cx1-hote): Hotend Insert, Back + +## Tools + +* Silicone Sock Mold (3D printed, PETG) +* File +* Cutter Knife +* Vise (optional) +* Two Small Pliers +* Thin Screwdriver +* Allen Key for M3 Screws +* Multimeter + +## Construction Steps + +1. **Silicone Sock Mold Assembly:** + * Assemble the inner and outer mold parts using the M3 screws. + * Secure the lid, ensuring the inner part stays in place and doesn't rotate. + * Mix the silicone, fill the syringe, and inject it into the mold. + * Allow the silicone to cure completely. + +2. **Hotend Preparation:** + * Secure the TZ 2.0 hotend in a vise. + * File the side opposite the original heater plate to create a flat surface for the second heater. + +3. **Heater/Sensor Clip Modification:** + * Carefully bend open the existing heater and temperature sensor clip at the open end, creating a U shape. + * Carefully bend the U shape to a O shape, by bending the small Stegs of the clip. + +4. **Hotend Assembly:** + * Assemble the hotend with the heater plates positioned opposite each other and the temperature sensor in between. + +5. **Silicone Sock Removal:** + * Remove all screws and the lid from the silicone mold. + * Use an Allen key to push out the inner mold from below. + * Carefully detach the silicone sock from the mold edges using a screwdriver or Allen key. + +6. **Silicone Sock Modification:** + * Cut a 5x5mm opening on the top of the silicone sock for the wires. + * Cut the sides of the sock, so that the sock can slide over the heatbreak. + +7. **Silicone Sock Installation:** + * Carefully slide the silicone sock over the assembled hotend. + * Ensure the clip does not slide upwards, which could cause a short circuit. + +8. **Electrical and Mechanical Installation:** + * Connect the two heater plates in parallel. + * Install the modified hotend into the printer's toolhead. + * Use a multimeter to check for short circuits in all wiring. + +9. **Klipper Configuration:** + * Configure Klipper settings, including Z-probe offset. + * Remember to adjust the Z-probe position. + * Perform a PID tune of the hotend. + * Enjoy printing! + + + +## Disclaimer + +* This modification involves working with high temperatures and electrical components. Proceed with caution. +* The creator of this guide is not responsible for any damage or injury resulting from following these instructions. diff --git a/printer_mods/crackzero_akl/RapidoTZ_Hotend/STL/1x RapidoTZ_silicon mold inside.stl b/printer_mods/crackzero_akl/RapidoTZ_Hotend/STL/1x RapidoTZ_silicon mold inside.stl new file mode 100644 index 0000000000..558b82be09 Binary files /dev/null and b/printer_mods/crackzero_akl/RapidoTZ_Hotend/STL/1x RapidoTZ_silicon mold inside.stl differ diff --git a/printer_mods/crackzero_akl/RapidoTZ_Hotend/STL/1x RapidoTZ_silicon mold outside.stl b/printer_mods/crackzero_akl/RapidoTZ_Hotend/STL/1x RapidoTZ_silicon mold outside.stl new file mode 100644 index 0000000000..ef78ca92b2 Binary files /dev/null and b/printer_mods/crackzero_akl/RapidoTZ_Hotend/STL/1x RapidoTZ_silicon mold outside.stl differ diff --git a/printer_mods/crackzero_akl/RapidoTZ_Hotend/STL/1x RapidoTZ_silicon mold top.stl b/printer_mods/crackzero_akl/RapidoTZ_Hotend/STL/1x RapidoTZ_silicon mold top.stl new file mode 100644 index 0000000000..88ebb5b497 Binary files /dev/null and b/printer_mods/crackzero_akl/RapidoTZ_Hotend/STL/1x RapidoTZ_silicon mold top.stl differ diff --git a/printer_mods/crackzero_akl/RapidoTZ_Hotend/STL/optional_1x RapidoTZ_bendinghelper.stl b/printer_mods/crackzero_akl/RapidoTZ_Hotend/STL/optional_1x RapidoTZ_bendinghelper.stl new file mode 100644 index 0000000000..dc1dc45649 Binary files /dev/null and b/printer_mods/crackzero_akl/RapidoTZ_Hotend/STL/optional_1x RapidoTZ_bendinghelper.stl differ diff --git a/printer_mods/crackzero_akl/RapidoTZ_Hotend/STL/optional_1x Voron_StealthBurner_RapidoTZ.stl b/printer_mods/crackzero_akl/RapidoTZ_Hotend/STL/optional_1x Voron_StealthBurner_RapidoTZ.stl new file mode 100644 index 0000000000..9589cec200 Binary files /dev/null and b/printer_mods/crackzero_akl/RapidoTZ_Hotend/STL/optional_1x Voron_StealthBurner_RapidoTZ.stl differ